Best References: Metal Coating (Painting)

Metal coating (painting) is common to many industrial sectors. Coatings provide surface protection or decoration to many of the products we purchase. This sector provides information on the many elements of a typical coating process, such as types of metal preparation, application techniques, and cleanup operations. Information on pollution prevention, increasing transfer efficiency, alternatives to solvent-based coatings, and industrial case studies also can be found in this sector.
Date Last Updated: 6/12/2008

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Case Studies |

Section Title: Garden Way, Inc. - Elimination of Solvent Wastestreams in the Manufacturing of Power Equipment via Switch to Powder Painting
Full Title: Achievements in Source Reduction and Recycling for Ten Industries in the United States
URL: /01/00618.pdf
Length: 3 pages
Date: September 1991
Full Work Author: George, Emma Lou; Robertson, Anne
Section Author: Paul Hoffman
Abstract: Case study of implementing powder coating at a manufacturer of outdoor equipment. Includes savings and contact info.

Full Title: Pollution Prevention Works for Iowa - Koehring Cranes & Excavators - Centrifuges Paint Sludge
URL: /01/00771.pdf
Length: 2 pages
Date: 1993
Full Work Author: IA Waste Reduction Assistance Program
Abstract: This heavy equipment manufacturer centrifuged the water wall sludge from its paint booths to reduce the volume of hazardous waste.

Section Title: Crenlo, Inc. (Metal Fabrication)
Full Title: Soak Step Reduces Solvent Waste From Cleaning Paint Straining Equipment
URL: /01/00625.pdf
Length: 3 pages
Date: March 1991
Full Work Author: MN Technical Assistance Program (MnTAP)
Abstract: Case study about the implementation of a pre-soak procedure for cleaning paint straining/filtering equipment used to prepare paint; operating parameters, waste reduction, and cost savings are shown.

Fact Sheets |

Full Title: C2759 - GUD (NZ) Ltd - Metal Processing - Auckland Region
URL: /22/21949.htm
Date: 2002
Full Work Author: BusinessCare National Trust
Abstract: Many options implemented by GUD are simple no cost and low cost good housekeeping and management options, while providing significant savings. Additional options are being investigated and trialed currently and are likely to bring further savings.

Full Title: Environmental Research Brief - Waste Minimization Assessment for a Manufacturer of Sheet Metal Cabinets and Precision Metal Parts
URL: /18/17523.pdf
Length: 4 pages
Date: 5/92
Full Work Author: Looby, Gwen P.; et al.
Abstract: This Research Brief was developed by the principal investigators and EPAs Risk Reduction’Engineering Laboratory, Cincinnati, OH, to announce key findings of an ongoing research project that is fully documented in a separate report of the same title, which is available from the authors.

Full Title: Fact Sheet - Management Options for Old Paint and Paint-Related Materials
URL: /01/00609.pdf
Length: 4 pages
Date: 1/95
Full Work Author: MN Technical Assistance Program (MnTAP)
Abstract: Fact sheet on how to effectively reduce and manage old paint and paint-related materials.

Section Title: Liquid Electrostatic System Operation Goal: Maintaining Maximum Efficiency
Full Title: Industrial Paint & Powder Expo
URL: /01/00002.htm
Length: 2 pages
Date: 1994
Section Author: Rupp, Joel
Abstract: This paper gives tips on operator training, parts grounding, and paint checks while using bells and disks in a liquid paint system for high efficiency precision painting.

Section Title: Dry Filter Paint Booth Conversion
Full Title: Joint Service Pollution Prevention Technical Library
URL: /01/00598.htm
Length: 3 pages
Date: September 1996
Full Work Author: Naval Facilities Engineering Service Center
Abstract: Fact sheet on the conversion of waterwall paint booths to dry filters. Includes technical, contact, and economic info.

Section Title: High Transfer Efficiency Paint Spray Systems
Full Title: Joint Service Pollution Prevention Technical Library
URL: /01/00614.pdf
Length: 4 pages
Date: May 1995
Full Work Author: Naval Facilities Engineering Service Center
Abstract: Fact sheet on the replacement of conventional paint sprayers with high transfer efficiency equipment. Provides information on HVLP, airless, air-assisted, and electrostatic spray guns. Includes technical, contact, and economic information.

Section Title: Powder Coating Painting Systems
Full Title: Joint Service Pollution Prevention Technical Library
URL: /01/00616.pdf
Length: 6 pages
Date: September 1996
Full Work Author: Naval Facilities Engineering Service Center
Abstract: Fact sheet on the replacement of conventional painting equipment with powder coating systems. Includes technical, contact, and economic information.

Full Title: Operation and Maintenance Techniques for Spray Coating
URL: /01/00219.pdf
Length: 5 pages
Date: September 1996
Full Work Author: NC Division of Pollution Prevention and Environmental Assistance
Abstract: This fact sheet presents spray techniques and equipment adjustments to optimize transfer efficiency. Effifcient spray patterns for several workpiece geometries are pictured. Includes a case study about the benefits of videotape feedback.

Full Title: Pollution Prevention Opportunities for Painting & Coatings Operations
URL: /01/00151.pdf
Length: 4 pages
Date: May 1997
Full Work Author: PA Department of Environmental Protection
Abstract: Fact sheet on painting P2 opportunities. Presents capsules on alternate application techniques and operating practices.

Section Title: Hazardous Waste Reduction in Metal Parts Cleaning
Full Title: Proceedings of the Conference 'Waste Reduction--Pollution Prevention: Progress and Prospects within North Carolina
URL: /21/20279.pdf
Length: 3 pages
Date: 1988
Section Author: Kohl, Jerry
Abstract: Virtually all fabricated metal objects require some form of cleaning prior to surface coating by painting, plating or vapor deposition.

Full Title: Surface Coating by Physical Vapor Deposition
URL: /38/37013,htm
Length: 1 page
Date: 4/03
Full Work Author: Joint Services Pollution Prevention Opportunity Location Handbook
Abstract: Discusses surface coating by physical vapor deposition.

Full Title: Surface Coating by Physical Vapor Deposition
URL: /26/25281.htm
Date: August 2001
Full Work Author: ASM International
Abstract: Physical Vapor Deposition (PVD) comprises a group of surface coating technologies used for decorative coating, tool coating, and other equipment coating applications.

Articles and Reports |

Section Title: Thermal Spray Coatings Replace Hard Chrome Plating on Aircraft Components
Full Title: AMPTIAC Newsletter - Volume 3, No. 3 - Fall 1999
URL: /05/04748.pdf
Length: 16 pages
Date: Fall 1999
Section Author: Sartwell, Bruce D.
Abstract: Functional hard chrome plating is a technique that has been in commercial production for over 50 years and which is a critical process associated with manufacturing and maintenance operations on aircraft, vehicles, and ships.

Full Title: Pollution Prevention painting & Compliance Enhancement
URL: /41/40821.pdf
Length: 2 pages
Date: 03
Full Work Author: Iowa Waste Reduction Center
Section Author: Iowa Waste Reduction Center
Abstract: This paper provides tips on reducing energy in the painting and coating process and equipment choices.

Manuals |

Full Title: Guide to Cleaner Technologies - Organic Coating Replacements
URL: /02/01049.pdf
Length: 95 pages
Date: September 1994
Full Work Author: US Environmental Protection Agency, Office of Research and Development
Abstract: Clean technologies that are discussed include powder coatings, high solids coatings, water-based coatings, ultraviolet radiation cured coatings, electron beam-cured coatings, radiation induced thermally cured coatings, two component reactive liquid coatings, water-based temporary protective coatings, vapor permeation or injection cured coatings and supercritical CO2 as a solvent.

Full Title: Manual - Pollution Prevention in the Paints and Coatings Industry
URL: /03/02175.pdf
Length: 204 pages
Date: September 1996
Full Work Author: Eastern Research Group; Cantin, Jeff
Section Author: Joseph, Ron
Abstract: A comprehensive P2 guide for organic surface coating of metal or plastic. This manual covers the following items: coating operations,adhesion as a critical factor, supplier considerations, phosphating, process efficiency and alternatives to chromate-based sealers, abrasive blast cleaning of metal surfaces, transfer efficiency, liquid compliant coating technologies, powder coatings, viscosity management, minimizing solvent usage, paint stripping and alternatives to solvent-based methods, spray booths, and case studies.

Full Title: Pollution Prevention in Metal Painting and Coating Operations - A Manual for Pollution Prevention Technical Assistance Providers
URL: /01/00777.htm
Length: 169 pages
Date: April 1998
Full Work Author: Northeast Waste Management Officials' Association
Abstract: A thorough overview of pollution prevention alternatives in metal coatings processes.

Web sites |

Full Title: CAGE - Coating Alternatives Guide
URL: http://cage.rti.org/
Full Work Author: Research Triangle Institute
Abstract: The Coating Alternatives Guide (CAGE) is a pollution prevention tool for paints and coatings users. CAGE is designed to recommend low-VOC (volatile organic compound) and low-HAP (hazardous air pollutant) coatings that may serve as drop-in replacements for a user's existing coating operation. CAGE was developed by the Pollution Prevention Program at Research Triangle Institute (RTI) in cooperation with the US EPA Air Pollution Prevention and Control Division (APPCD). The site also contains information on process conversions, application equipment, State information and regulatory matters, related events, and links.

Full Title: The Canadian Pollution Prevention Information Clearinghouse
URL: http://www.ec.gc.ca/cppic/en/search.cfm?txtSearchString=paint
Full Work Author: The National Office of Pollution Prevention, Canada
Abstract: This site contains a searchable database of pollution prevention information. From the main page, choose the paints-coatings subsection and then search for specific areas of concern. Most documents are available on-line.

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Content provided by N.C. Division of Pollution Prevention and Environmental Assistance and Waste Reduction Resource Center through a grant from the EPA.